Sheet Metal Bend Relief Formula

Sheet metal calculator bend allowance equations and calculator.

Sheet metal bend relief formula.

Refer to the chart for values for folder as well as various press brake tooling combinations. Form height to thickness ratio to determine the minimum form height for sheet metal use the following formula. We are going to review three bending scenarios with three different bending angles. The following illustration shows the equation calculation for determining the bend allowance when forming sheet metal.

Use the minimum bend dimension values in the charts below for your minimum closeness of cutout to a bend. D 2 5t r see below the height can be less but it required secondary operations and is far more costly. Geometry of tooling imposes a minimum bend dimension. Most sheet metal materials will conform to the calculations.

The bend allowance formula takes into account the geometries of bending and the properties of your metal to determine the bend allowance. You will need to know your material thickness mt the bend angle b the inside radius ir and the k factor k. 60 90 and 120 and we will calculate k factor bend allowance and bend deduction for them. When sheet metal makes a transition from a bend to a flat surface or to another bend it tends to rip and tear.

5 edge distortion an exaggerated example of edge deformation is pictured in figure a below. To eliminate this a bend relief is added so the edge of the sheet metal is perpendicular to the bend. In general a minimum bend relief is equal to the material thickness plus the inside bend radius. The diagram shows one such mechanism.

Consider a sheet with a 20 mm thickness and a length of 300 mm as shown in figure 1. For bends over 165 there is no need to calculate bend allowances as the neutral axis stays pretty much in the middle of the detail. The bend allowance describes the length of the neutral axis between the bend lines or in other words the arc length of the bend. The bend deduction sometimes called the bend compensation describes how much the outside of the sheet has been stretched.

ß bending angle for bends between 90 and 165 degrees the formula is. For bends between 0 and 90 degrees the formula is as follows.